Tonasco Smart Factory

Super Smart in Precision. Industry 4.0 Machining

Cutting Edge Machining Processes Empowered by Industry 4.0

At Tonasco Smart Factory, we make significant investments in machining automation, leveraging Industry 4.0 integration to transform our processes. This strategic shift is particularly vital in efficiently managing high-mix, low-volume production of critical components. From advanced machinery and CAM software to IoT systems and Quality Management, our seamless integration ensures meticulous production traceability and compliance with industry standards. With every job meticulously documented in ERP and Job Management Systems, we minimize communication gaps, eliminate human error, and empower real-time reporting for enhanced efficiency and accountability.

Certified ISO 9001:2015 (QMS)

JOB MANAGEMENT SYSTEM (JMS)

TOOL MANAGEMENT SYSTEM (TMS)

CADCAM & Digital Twin

Integrated ERP System

Certified ISO 9001:2015 (QMS)

A well-documented Quality System ISO 9001 is implemented to ensure our Smart Processes are running with minimal errors. The QMS system is certified by TÜV Rheinland.

Job Management System (JMS)

Makino Smart Manufacturing Management Systems for systematic and efficient Job Planning and real time job data analysis.

Tool Management System (TMS)

Zoller Smart Tool Management System (TMS) Solutions for Tool Preparation and Tool Data Management for the purpose of enhanced productivity and zero errors.

CADCAM & Digital Twin

Hypermill CAM software and Virtual Machine (digital twin technology) are used to simulate CNC milling and lathe machining in order to test and optimise cutting strategy with zero risk of errors.

Integrated ERP System

Enterprise Resource Planning (ERP) system is integrated with Robot Job Management System (JMS), as well as bar code tracking and tracing to reduce lead time and improve quality. Business Intelligence software is linked to the ERP system to achieve real time reporting.