Products

Small Series Precision Components

"High Mix Small Series production is in the DNA of Tonasco, High Precision Machining is our passion!"

From our machines and equipment, to our layout and facilities; from our ERP system to our Quality Management System, everything within Tonasco is optimised from day one for high mix production of Small Series Precision components.

Tonasco Smart Factory is equipped with advanced machineries and machining technologies including Simultaneous 5-axis Milling Centres and CADCAM Simulation Software that can meet the stringent demands of tight tolerance control.

Superior product quality has always been our best guarantee to our long-term high-tech clients. Our ISO9001:2015 certified quality management system together with automated CMM instruments and quality control for every component we produce.

Our strong technical capabilities and complex-machining expertise enable us to excel in producing smaller, more complex, cleaner precision parts.

Small Components

Micro-milling is one of our core specialities. From micro-grippers, surgical robot parts to medical-grade plastic gear, we produce high quality micro-components to the size of 5 – 10mm with precision tolerance rage of ±0.005mm.

Tonasco Smart Factory is equipped with top of the line 5-axis and Multitasking Milling Centres with high RPM speeds and tooling, as well as 3D video measuring QC systems best optimised for micro-components production and quality control. Through years of micro-milling experience, we have also developed time and cost efficient machining strategies to produce Small precision components, which are often challenging to handle during and after machining.

Well established quality management systems and automated QC solutions for First Article Inspections (FAI) and In Process Quality Control (IPQC) ensure consistent quality for every mix and series of components we produced. Combining smart set-up and advanced workpiece handling techniques, we are able to fabricate high-mix of multi-series of 20-200 quantity micro-components efficiently.

Complex Components

Complex machining requires not just the best 5-axis CNC Milling Machines, or the most powerful CADCAM software.

Tonasco is very good at fabricating complex, 3-D features by optimising various machining processes. Some of the complex components require combination of 5-axis CNC Milling or Multitasking MillTurn machines, Wire-EDM and precision Grinding processes, before going through complex surface or heat treatment. The organisation and optimisation of all these complex production steps are well-managed through our ERP and MRP systems.

We invest in leading CADCAM software to enable programming for complex milling strategies, and Simulation software to test our program on the Digital Twins of the milling centres to eliminate errors and prevent costly mistakes.

Our forte in complex milling is forged through continuously challenging and testing our cutting strategies; and relentless cutting parameters improvement actions. Our expansive knowledge and experience in handling and cutting various difficult materials, like titanium, hardened carbides and special plastics, further augment our expertise in complex milling.

Clean Components

Our 5 stage Ultrasonic Cleaning facility is the latest addition to our service offering. This is in response to rising customer demand for Clean components, especially for the applications in Medical, Semiconductor, Optical and Diagnostics sectors.

In order to establish cost efficient and effective ultrasonic cleaning protocols that truly meet their needs, we work closely with our target clients, and went through vigorous testings until the end results fulfil their requirements. At the same time, we never compromise our Environmental Sustainability principal and adhere to our stance in developing cleaning methods that are clean and green. This includes going the extra miles in search for the best water-based, eco-friendly detergent that do not leave harmful residue to the components and the waste water, while effectively remove stubborn contaminants, for example siloxane residues that could be detrimental to a laser application in a vacuum chamber.

After ultrasonic cleaning processes, all products are vacuum-packed in double vacuum packing to ensure that the parts will stays Clean as it reaches our customers.

For Cleanroom Assembly products, components that are ultrasonically cleaned, are assembled in ISO-7 standard compliant environment in laminar flow clean benches. This value added service translates to more than just one-stop cost efficient solution, it also allow us to trouble shoot and resolve any mechanical components issue on-site, saving valuable time.

Modules Assembly

By leveraging on our deep understanding of our focused sectors and our precision machining expertise, Tonasco has been adding value to our customers by offering the efficiency and convenience of “plug and play”, complete functioning submodules solution. For example, complete pick & place carousels, pick-up heads and gripping units that has been tested functionally, can be quickly and conveniently installed on site without additional space and manpower required to organise and assemble multiple small components. This helps simplify our customers’ sourcing efforts, especially for production line or series of equipment that contains high mix of submodules.

Through almost two decades of experience in mechanical modules assembly, we have established reliable supply chain, and highly repeatable protocols to ensure consistent delivery of quality assembly modules. Though we focused mainly on mechanical modules for maximum added-value to our customers, our engineers and technicians are well versed and experience in Mechanical, Pneumatic, as well as Electrical assembly. We have especially optimised our assembly protocols for mechanical submodules of common applications such as Handling & Positioning, Forming & Cutting, and Fastening & Joining functions.

Small Components

Micro-milling is one of our core specialities. From micro-grippers, surgical robot parts to medical-grade plastic gear, we produce high quality micro-components to the size of 5 - 10mm with precision tolerance rage of ±0.005mm.

Tonasco Smart Factory is equipped with top of the line 5-axis and Multitasking Milling Centres with high RPM speeds and toolings, as well as 3D video measuring QC systems best optimised for mircro-components production and quality control. Through years of micro-milling experience, we have also developed time and cost efficient machining strategies to produce Small precision components, which are often challenging to handle during and after machining.

Well established quality management systems and automated QC solutions for First Article Inspections (FAI) and In Process Quality Control (IPQC) ensure consistent quality for every mix and series of components we produced. Combining smart set-up and advanced workpiece handling techniques, we are able to fabricate high-mix of multi-series of 20-200 quantity micro-components efficiently.

Complex Components

Complex machining requires not just the best 5-axis CNC Milling Machines, or the most powerful CADCAM software.

Tonasco is very good at fabricating complex, 3-D features by optimising various machining processes. Some of the complex components require combination of 5-axis CNC Milling or Multitasking MilTurn machines, Wire-EDM and precision Grinding processes, before going through complex surface or heat treatment. The organisation and optimisation of all these complex production steps are well-managed through our ERP and MRP systems.

We invest in leading CADCAM softwares to enable programming for complex milling strategies, and Simulation software to test our program on the Digital Twins of the milling centres to eliminate errors and prevent costly mistakes.

Our forte in complex milling is forged through continuously challenging and testing our cutting strategies; and relentless cutting parameters improvement actions. Our expansive knowledge and experience in handling and cutting various difficult materials, like titanium, hardened carbides and special plastics, further augment our expertise in complex milling.

Clean Components

Our 5 stage Ultrasonic Cleaning facility is the latest addition to our service offering. This is in response to rising customer demand for Clean components, especially for the applications in Medical, Semiconductor, Optical and Diagnostics sectors.

In order to establish cost efficient and effctive ultrasonic cleaning protocols that truely meet their needs, we work closely with our target clients, and went through vigorous testings until the end results fulfill their requirements. At the same time, we never compromise our Environmental Sustainability principal and adhere to our stance in developing cleaning methods that are clean and green. This includes going the extra miles in search for the best water-based, eco-friendly detergent that do not leave harmful residue to the components and the waste water, while effectively remove stubborn contaminants, for example siloxane residues that could be detrimental to a laser application in a vacuum chamber.

After ultrasonic cleaning processes, all products are vacuum-packed in double vacuum paccking to ensure that the parts will stays Clean as it reaches our customers.

For Cleanroom Assembly products, components that are ultrasonically cleaned, are assembled in ISO-7 standard compliant environment in laminarflow benches. This value added service translates to more than just one-stop cost efficient solution, it also allow us to trouble shoot and resolve any mechanical components issue on-site, saving valuable time.

Modules Assembly

By leveraging on our deep understanding of our focused sectors and our precision machining expertise, Tonasco has been adding value to our customers by offering the efficiency and convenience of "plug and play", complete functioning submodules solution. For example, complete pick & place carousels, pick-up heads and gripping units that has been tested functionally, can be quickly and conviniently installed on site without additional space and manpower required to organise and assemble multiple small components. This helps simplify our customers' sourcing efforts, especially for production line or series of equipments that contains high mix of submodules.

Through almost two decades of experience in mechanical modules assembly, we have established reliable supply chain, and highly repeatable protocols to ensure consistent delivery of quality assembly modules. Though we focused mainly on mechanical modules for maximum added-value to our customers, our engineers and technicians are well versed and experience in Mechanical, Pneumatic, as well as Electrical assembly. We have especially optimised our assembly protocols for mechanical submodules of common applications such as Handling & Positioning, Forming & Cutting, and Fasterning & Joining functions.